my first attempt at mold casting

dr_dodge Sunday, 10/11/2026

Good afternoon all,

around May it was raining, so no working on the Dodge Dart, with welding and all,
so I started a diecast project.  As many of y'all know, I have used the 195°F low temp diecast metal to add weight to my cars.  2 joust cars were crude molds on an existing body.
mimi's lemelted pony creature, 
www.youtube.com/watch?v=pC6O9Ene6GQ
and angelic hammer


my casting mehod was very crude and required lots of cleanup (wasted material)
(scrap does not re-use very well, it melts poorly)

so I tried a different technique 
made a master first of in this case a logo
wood and sifted play sand coarse



then took this stuff

bakey clay off of amazon


you can see a 1/4" thick aluminum plate
and the logo master




Discussion

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dr_dodge A few hours ago

switching format a bit.
I am copying off my build thread on the mopar forum
so, to continue

according to the clay mfg cure temp was 265-275
took 20-40 minutes as I lowly snuck up on it, then 15 min at temp



added diecast to the hot mold




so, even though it's hard to see, it reproduced the master in great detail.
I had air voids from pressing it into the clay.
but the hot mold on the aluminum plate worked wonderful.
I am pretty sure a version of this method could be used to take plastic bottoms and make them metal





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dr_dodge A few hours ago

and if anyone is interested, the dart build is here
www.forabodiesonly.com/mopar/threads/dr-dodges-meandering-delivery.592499/

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